光纤激光器切割金属的速度和厚度是多少?
在自动化金属加工的早期,企业主通常倾向于购买一台初级数控等离子切割工作台或水射流切割机来粗切厚金属,以及一台精细数控等离子切割机来精确切割薄金属。随着金属加工中对制造安全和环境保护的需求,YAG 和 CO2 激光切割机 激光切割机开始进入市场,将金属切割质量提升到一个新的水平。而且激光比等离子和水射流更环保、更安全,不需要耗材。然而,YAG 和二氧化碳激光器都有各自的局限性,例如投资成本高、切割厚度有限,甚至速度不如等离子。此时,一种新型的 激光金属切割系统 推出的光纤激光切割机,是专业的金属切割机,无论是质量、速度还是厚度,随着激光功率的变化,都达到了前所未有的高度,高精度、高质量、速度快、成本低、使用方便、全自动化等特点和优势,使其成为管材和板材加工领域的独角兽。
光纤激光切割机是一种新型的高精度金属切割系统,它使用数控控制器驱动激光头根据设计的布局文件切割金属,从而实现小型企业和工业制造中金属制造的自动化。 1mm 不锈钢,超过 100mm 碳钢,甚至是黄铜、铜、铝、金和银等高反射性金属,它都可以轻松切割,使用不同的工作气体(包括空气、氮气和氧气)来创建光滑的轮廓。无论是金属板、管材还是特殊型材,光纤激光机都能够切割出精确而干净的形状。
面对如此强大的切割工具,你是否想知道它能切割多厚的金属?切割速度的局限性是什么?各种激光功率在切割金属厚度和速度方面表现如何?下面是一份针对初学者和专家的实用指南,让我们从各种金属材料、工作气体、激光功率、切割厚度和速度等方面进行详细分析。
光纤激光切割碳钢厚度及速度和功率图表
碳钢是碳含量在0.02%至2%之间的铁碳合金。
光纤激光器可以切割的碳钢包括低碳钢(低碳钢)、中碳钢(M2钢)和高碳钢(工具钢)。
光纤激光切割机可以轻松切割碳钢,范围从 1mm 结束 200mm 速度从 0.12 米/分钟到 100m/分钟,可选权力从 1000W 和高达 60000W,工作气体选择有空气、氧气、氮气及混合气体。
低/中功率(1000W - 4000W) 碳钢切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
碳素钢 | 空运 | 1 | 12.0-15.0% | 15.0-20.0% | 25.0-30.0% | 28.0-35.0% | 30.0-38.0% |
2 | 3.5-4.5% | 5.0-8.0% | 7.0-10.0% | 8.0-12.0% | 10.0-16.0% | ||
3 | 1.5-3.0% | 2.0-4.0% | 2.5-4.5% | 3.0-5.0% | |||
4 | 1.5-2.3% | 2.5-3.5% | |||||
5 | 1.0-2.2% | ||||||
氮气 | 1 | 15.0-20.0% | 18.0-25.0% | 22.0-30.0% | 25.0-38.0% | 30.0-44.0% | |
氧气 | 2 | 3.5-5.0% | 3.8-5.0% | 5.0-6.0% | 5.5-7.0% | 5.5-7.7% | |
3 | 2.5-3.5% | 2.8-3.8% | 3.5-4.3% | 3.6-5.0% | 3.7-5.5% | ||
4 | 2.0-3.3% | 2.3-3.5% | 2.8-4.0% | 3.0-4.5% | 3.5-4.6% | ||
5 | 1.4-2.0% | 1.6-2.5% | 2.5-3.0% | 2.5-3.3% | 2.5-4.0% | ||
6 | 1.2-1.6% | 1.4-1.8% | 2.2-2.5% | 2.3-2.8% | 2.5-3.5% | ||
8 | 0.8-1.1% | 0.9-1.3% | 1.3-1.8% | 1.8-2.2% | 2.0-2.8% | ||
10 | 0.6-0.9% | 0.8-1.2% | 1.2-1.5% | 1.2-1.6% | 1.2-2.2% | ||
12 | 0.4-0.7% | 0.7-1.0% | 0.8-1.0% | 1.0-1.3% | 1.0-1.7% | ||
16 | 0.5-0.7% | 0.6-0.8% | 0.6-0.9% | 0.7-1.0% | |||
20 | 0.5-0.8% | 0.6-0.9% | |||||
22 | 0.5-0.8% |
高功率(6000W - 30000W) 碳钢切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
碳素钢 | 空运 | 1 | 35.0-42.0% | 38.0-45.0% | 45.0-60.0% | 50.0-70.0% | 60.0-100.0% | 70.0-100.0% |
2 | 20.0-28.0% | 25.0-35.0% | 35.0-48.0% | 45.0-52.0% | 50.0-70.0% | 60.0-73.0% | ||
3 | 8.0-15.0% | 18.0-25.0% | 25.0-38.0% | 30.0-40.0% | 45.0-52.0% | 50.0-57.0% | ||
4 | 7.0-12.0% | 15.0-18.0% | 18.0-26.0% | 25.0-29.0% | 30.0-40.0% | 35.0-43.0% | ||
5 | 5.0-9.0% | 10.0-12.0% | 12.0-20.0% | 18.0-23.0% | 23.0-28.0% | 25.0-30.0% | ||
6 | 3.0-6.0% | 8.0-9.0% | 9.0-13.0% | 13.0-19.0% | 18.0-23.0% | 19.0-26.0% | ||
8 | 5.0-5.5% | 6.0-8.0% | 8.0-12.0% | 12.0-16.0% | 14.0-18.0% | |||
10 | 5-6.5% | 6.0-8.5% | 11.0-13.0% | 12.0-14.0% | ||||
12 | 4.0-4.6% | 5.0-6.0% | 7.0-10.0% | 10.0-12.0% | ||||
16 | 4.5-5.5% | 6.5-7.0% | 8.0-8.5% | |||||
20 | 2.7-3.2% | 4.5-5.5% | ||||||
22 | 2.9-3.5% | |||||||
25 | 2.0-3.2% | |||||||
氮气 | 1 | 35.0-48.0% | 60.0-70.0% | 66.0-80.0% | 70.0-90.0% | 80.0-95.0% | 95.0-100.0% | |
氧气 | 2 | 6.0-8.25% | 6.8-7.2% | 7.2-7.8% | 7.5-8.2% | 7.8-8.5% | 8.0-10.0% | |
3 | 4.0-5.5% | 4.8-5.5% | 5.2-5.8% | 5.5-6.0% | 5.8-6.3% | 6.0-7.0% | ||
4 | 3.5-5.0% | 3.8-4.3% | 4.2-4.6% | 4.5-5.2% | 4.8-5.5% | 5.0-6.5% | ||
5 | 3.0-4.2% | 3.3-4.3% | 3.8-4.7% | 4.0-5.0% | 4.3-4.8% | 4.5-5.0% | ||
6 | 2.6-3.5% | 3.0-3.4% | 3.5-4.0% | 3.8-4.3% | 4.0-4.5% | 4.2-4.8% | ||
8 | 2.0-2.8% | 2.3-3.0% | 2.6-3.3% | 2.8-3.5% | 3.0-3.6% | 3.5-4.0% | ||
10 | 1.8-2.3% | 2.0-2.5% | 2.5-3.0% | 2.6-3.0% | 2.8-3.2% | 3.0-3.5% | ||
12 | 1.6-2.1% | 1.7-2.2% | 2.0-2.3% | 2.5-3.0% | 2.7-3.2% | 2.8-3.4% | ||
16 | 0.7-1.0% | 1.2-1.4% | 1.4-1.6% | 1.7-2.0% | 1.9-2.3% | 2.0-2.5% | ||
20 | 0.5-0.9% | 1.0-1.1% | 1.2-1.5(2.1) | 1.3-1.6% | 1.5-1.8% | 1.6-2.0% | ||
22 | 0.5-0.7% | 0.9-1.0% | 0.9-1.2% | 1.1-1.3% | 1.3-1.6% | 1.5-1.8% | ||
25 | 0.4-0.6% | 0.6-0.7% | 0.6-0.9% | 0.9-1.2% | 1.0-1.4% | 1.3-1.5% | ||
30 | 0.3-0.6% | 0.5-0.8% | 0.6-0.8% | 0.8-1.2% | 1.2-1.4% | |||
40 | 0.25-0.33% | 0.4-0.7% | 0.7-0.9% | 0.9-1.1% | ||||
50 | 0.18-0.2% | 0.2-0.25% | 0.3-0.5% | 0.6-0.8% | ||||
60 | 0.18-0.2% | 0.2-0.25% | 0.22-0.28% | |||||
70 | 0.18-0.2% | 0.19-0.22% | ||||||
80 | 0.12-0.15% |
超高功率(40000W) 碳钢切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
碳素钢 | 5 | 28.0-32.0% | 40000 | 氮气/空气 |
6 | 25.0-28.0% | |||
8 | 22.0-24.0% | |||
10 | 16.0-20.0% | |||
12 | 14.0-17.0% | |||
14 | 11.0-13.0% | |||
16 | 8.0-9.5% | |||
18 | 8.0-8.5% | |||
20 | 7.0-8.0% | |||
25 | 5.0-5.5% | |||
30 | 3.0-4.0% | |||
40 | 1.5-2.0% | |||
50 | 0.7-1.0% | |||
10 | 2.0-2.3% | 6000 | O₂(正焦点) | |
12 | 1.8-2.0% | 7,500 | ||
14 | 1.6-1.8% | 8,500 | ||
16 | 1.6-1.8% | 9,500 | ||
20 | 1.5-1.6% | 12000 | ||
22 | 1.4-1.5% | 18000 | ||
25 | 1.2-1.4% | 18000 | ||
30 | 1.2-1.3% | 18000 | ||
40 | 0.9-1.1% | 26000 | ||
40 (非 Q235) | 0.3-0.6% | 20000 | ||
50 (非 Q235) | 0.3-0.5% | 25000 | ||
50 | 0.8-1.0% | 40000 | ||
60 | 0.6-0.9% | |||
70 | 0.5-0.7% | |||
80 | 0.4-0.6% | |||
90 | 0.3-0.4% | |||
100 | 0.2-0.3% | |||
12 | 3.2-3.5% | 20000 | O₂(负焦点) | |
14 | 3.0-3.2% | |||
16 | 3.0-3.1% | |||
20 | 2.8-3.2% | |||
25 | 2.4-2.8% | 40000 | ||
30 | 2.4-2.6% | |||
35 | 2.3-2.6% | |||
40 | 2.0-2.3% | |||
50 | 1.2-1.6% | |||
60 | 1.0-1.3% | |||
70 | 0.6-0.8% |
超高功率(60000W) 碳钢切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
碳素钢 | 16 | 13.0-14.0% | 60000 | 混合气体 - (N₂&O₂)/空气 |
18 | 11.0-12.0% | |||
20 | 9.0-10.0% | |||
25 | 6.5-7.5% | |||
30 | 4.5-5.5% | |||
35 | 3.5-4.4% | |||
40 | 2.8-3.4% | |||
45 | 2.0-2.5% | |||
50 | 1.5-2.0% | |||
60 | 1.0-1.4% | |||
16 | 1.6-1.8% | 12000 | O₂(正焦点) | |
18 | 1.6-1.7% | |||
20 | 1.5-1.6% | |||
25 | 1.2-1.4% | 20000 | ||
30 | 1.2-1.3% | |||
35 | 1.1-1.2% | |||
40 | 0.9-1.1% | 25000 | ||
45 | 0.8-1.0% | |||
50 | 0.75-0.9% | 30000 | ||
60 | 0.7-0.8% | 50000 | ||
70 | 0.7-0.8% | 60000 | ||
80 | 0.6-0.7% | |||
100 | 0.5-0.6% | |||
160 | 0.15-0.25% | |||
200 | 0.15-0.2% | |||
20 | 2.4-3.0% | 15000 | O₂(负焦点) | |
25 | 2.2-2.6% | 30000 | ||
30 | 2.0-2.4% | |||
35 | 2.0-2.2% | 35000 | ||
40 | 1.6-2.0% | |||
45 | 1.4-1.8% | 40000 | ||
50 | 1.2-1.6% | |||
60 | 1.0-1.3% | 60000 | ||
70 | 1.0-1.2% | |||
80 | 0.8-1.0% | |||
100 | 0.5-0.65% |
光纤激光切割不锈钢厚度及速度和功率图表
不锈钢是指具有钝性、耐腐蚀、不生锈、含铬量较高的合金钢(通常为12%~30%)在大气和酸、碱、盐等腐蚀介质中耐腐蚀的钢,其中含有镍、钼、钒、锰、钨等元素,又称耐酸钢、白铁、水铜铁。
ASTM 等级和型号 不锈钢 光纤激光器可以切割的包括 201、202、205、301、302、302B、302Cu、303、304、304L、304N、305、308、309、310、314、316、316L、316N、317、317L、321、329、330、347、384、403、405、409、410、414、416、420、422、429、430、430F、431、434、436、439、440(440A、44B、0C)、 440、444、446、501、502L 和 904。
光纤激光切割机 能够切割薄至 1 毫米、厚至 150 毫米的不锈钢,速度低至每分钟 0.05 米,高至每分钟 100 米,激光功率范围为 1000W 至 60000W,工作气体可选N₂、Air。
低/中功率(1000W - 4000W) 不锈钢切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
不锈钢 | 空运 | 1 | 15.0-25.0% | 18.0-30.0% | 20.0-35.0% | 32.0-40.0% | 35.0-50.0% |
2 | 4.0-7.0% | 8.0-12.0% | 10.0-15.0% | 14.0-18.0% | 16.0-23.0% | ||
3 | 2.5-3.5% | 3.0-4.0% | 5.0-7.0% | 8.0-12.0% | 8.0-14.0% | ||
4 | 0.6-1.0% | 2.0-3.0% | 3.5-4.5% | 5.5-8.0% | 6.0-10.0% | ||
5 | 0.5-0.8% | 1.2-1.8% | 1.8-2.5% | 3.5-5.0% | 4.5-6.0% | ||
6 | 0.5-0.8% | 0.7-0.8% | 2.5-3.0% | 2.8-4.8% | |||
8 | 0.5 | 1.2-1.5% | 1.8-3.0% | ||||
10 | 0.8-1.2% | 0.85-1.8% | |||||
12 | 0.65-1.0% | ||||||
氮气 | 1 | 16.5-22.0% | 20.0-26.0% | 27.5-33.0% | 31.0-38.5% | 33.0-45.0% | |
2 | 4.5-6.1% | 7.0-10.0% | 9.0-11.0% | 12.0-16.5% | 15.0-20.0% | ||
3 | 2.0-3.1% | 4.5-5.5% | 5.0-6.5% | 7.0-10.0% | 7.5-12.0% | ||
4 | 1.0-1.6% | 2.0-2.5% | 2.2-2.8% | 5.0-7.2% | 5.5-9.0% | ||
5 | 0.4-0.7% | 1.5-2.0% | 1.5-2.0% | 1.8-2.4% | 4.0-5.5% | ||
6 | 0.6-0.9% | 0.7-1.3% | 1.0-1.6% | 2.6-4.5% | |||
8 | 0.3-0.6% | 1.2-2.0% | 1.6-2.8% | ||||
10 | 0.7-1.0% | 0.7-1.6% | |||||
12 | 0.5-0.9% |
高功率(6000W - 30000W) 不锈钢切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
不锈钢 | 空运 | 1 | 55.0-70.0% | 65.0-75.0% | 70.0-85.0% | 80.0-95.0% | 83.0-100.0% | 85.0-100.0% |
2 | 32.0-45.0% | 40.0-50.0% | 45.0-55.0% | 48.0-55.0% | 55.0-70.0% | 65.0-80.0% | ||
3 | 20.0-28.0% | 27.0-33.0% | 30.0-38.0% | 35.0-40.0% | 45.0-52.0% | 55.0-60.0% | ||
4 | 13.0-18.0% | 15.0-20.0% | 25.0-30.0% | 25.0-29.0% | 30.0-40.0% | 38.0-45.0% | ||
5 | 10.0-15.0% | 12.0-16.0% | 16.0-19.0% | 18.0-23.0% | 23.0-28.0% | 27.0-33.0% | ||
6 | 7.0-10.0% | 9.0-11.0% | 13.0-17.0% | 14.0-19.0% | 18.0-23.0% | 24.0-28.0% | ||
8 | 4.5-6.0% | 5.5-6.0% | 9.0-11.0% | 8.0-12.0% | 14.0-16.0% | 20.0-24.0% | ||
10 | 2.0-3.0% | 4.0-4.5% | 6.5-8.0% | 6.8-8.5% | 9.0-12.0% | 15.0-20.0% | ||
12 | 1.4-1.8% | 2.5-3.5% | 5.5-6.0% | 5.5-6.5% | 8.0-10.0% | 12.5-15.0% | ||
16 | 0.8-1.0% | 1.3-2.0% | 2.2-2.8% | 4.5-5.5% | 5.5-6.5% | 8.0-9.0% | ||
20 | 0.5 | 0.7-1.0% | 1.5-2.0% | 1.9-2.1% | 2.7-3.2% | 4.5-5.5% | ||
25 | 0.5-0.8% | 0.8-1.2% | 1.2-1.4% | 1.8-2.5% | 2.5-3.0% | |||
30 | 0.25-0.4% | 0.5-0.8% | 0.8-1.0% | 1.4-1.6% | 1.5-2.2% | |||
40 | 0.4-0.5% | 0.5-0.8% | 0.8-1.0% | |||||
50 | 0.17-0.3% | 0..3-0.4 | 0.3-0.45% | |||||
60 | 0.14-0.18% | 0.16-0.2% | ||||||
70 | 0.1-0.13% | 0.1-0.15% | ||||||
80 | 0.05 | |||||||
氮气 | 1 | 50.0-65.0% | 63.0-66.0% | 70.0-80.0% | 75.0-90.0% | 80.0-100.0% | 82.0-100.0% | |
2 | 30.0-40.0% | 40.0-44.0% | 44.0-48.0% | 46.0-50.0% | 50.0-60.0% | 63.0-75.0% | ||
3 | 18.0-25.0% | 25.0-28.0% | 28.0-35.0% | 30.0-38.0% | 35.0-45.0% | 52.0-58.0% | ||
4 | 10.0-15.5% | 15.0-18.0% | 20.0-26.0% | 22.0-28.0% | 30.0-32.0% | 35.0-43.0% | ||
5 | 8.0-13.5% | 12.0-14.0% | 15.0-20.0% | 16.0-22.0% | 24.0-28.0% | 25.0-30.0% | ||
6 | 6.0-9.0% | 9.0-9.5% | 11.0-13.0% | 12.0-15.0% | 20.0-25.0% | 22.0-25.0% | ||
8 | 4.0-5.5% | 5.0-5.3% | 7.0-7.5% | 7.5-8.5% | 14.0-17.0% | 18.0-22.0% | ||
10 | 1.8-2.8% | 3.8-4.0% | 5.0-5.5% | 5.5-6.5% | 10.0-13.0% | 14.0-18.0% | ||
12 | 1.2-1.6% | 2.5-2.7% | 3.0-3.5% | 3.3-4.0% | 9.0-10.0% | 12.0-14.0% | ||
14 | 0.8-1.2% | 1.8-1.9% | 2.3-2.8% | 2.5-3.0% | 7.0-8.5% | 8.0-10.0% | ||
16 | 0.6-0.9% | 1.3-1.5% | 2.1-2.5% | 2.3-2.8% | 5.0-6.0% | 7.0-8.0% | ||
20 | 0.7-0.8% | 1.4-1.7% | 1.5-1.9% | 2.5-3.0% | 4.0-5.0% | |||
25 | 0.5-0.6% | 0.7-1.0% | 0.9-1.2% | 1.4-1.8% | 2.0-2.5% | |||
30 | 0.5-0.7% | 0.6-0.8% | 0.9-1.2% | 1.2-2.0% | ||||
35 | 0.4-0.5% | 0.5 | 0.55-0.8% | 0.7-1.0% | ||||
40 | 0.3 | 0.4 | 0.4-0.5% | 0.6-0.8% | ||||
50 | 0.2 | 0.25 | 0.3-0.35% | 0.3-0.4% | ||||
60 | 0.15 | 0.15-0.2% | 0.15-0.25% | |||||
70 | 0.1-0.13% | 0.12-0.15% | ||||||
80 | 0.06-0.08% | 0.08-0.1% | ||||||
90 | 0.05-0.06% | 0.5-0.08% | ||||||
100 | 0.03-0.04% | 0.04-0.05% |
超高功率(40000W) 不锈钢切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
不锈钢 | 5 | 25.0-30.0% | 40000 | 氮气 |
6 | 22.0-25.0% | |||
8 | 20.0-23.0% | |||
10 | 16.0-21.0% | |||
12 | 12.0-14.0% | |||
14 | 10.0-12.0% | |||
16 | 9.0-11.0% | |||
18 | 8.0-9.5% | |||
20 | 7.0-8.5% | |||
25 | 4.5-5.5% | |||
30 | 3.0-4.0% | |||
40 | 1.5-2.0% | |||
50 | 0.5-0.8% | |||
60 | 0.4-0.6% | |||
70 | 0.2-0.3% | |||
80 | 0.2-0.25% | |||
90 | 0.14-0.18% | |||
100 | 0.08-0.12% | |||
5 | 30.0-34.0% | 40000 | 空运 | |
6 | 25.0-30.0% | |||
8 | 22.0-25.0% | |||
10 | 17.0-23.0% | |||
12 | 13.0-16.0% | |||
14 | 12.0-14.0% | |||
16 | 9.0-11.5% | |||
18 | 8.0-10.0% | |||
20 | 7.0-9.0% | |||
25 | 5.0-5.5% | |||
30 | 3.5-4.5% | |||
40 | 1.7-2.2% | |||
50 | 0.7-1.0% | |||
60 | 0.4-0.6% | |||
70 | 0.3-0.4% | |||
80 | 0.25-0.3% | |||
90 | 0.2-0.25% | |||
100 | 0.15-0.2% |
超高功率(60000W) 不锈钢切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
不锈钢 | 16 | 13.0-14.0% | 60000 | 氮气 |
18 | 11.0-12.0% | |||
20 | 9.0-10.0% | |||
25 | 6.5-7.5% | |||
30 | 5.0-6.0% | |||
35 | 3.5-4.5% | |||
40 | 3.0-3.5% | |||
50 | 1.8-2.2% | |||
60 | 1.3-1.6% | |||
70 | 1.0-1.2% | |||
80 | 0.6-0.8% | |||
90 | 0.4-0.6% | |||
90(调制) | 0.2-0.25% | |||
100 | 0.3-0.5% | |||
100(调制) | 0.15-0.2% | |||
120 | 0.1-0.15% | |||
16 | 13-14.5% | 60000 | 空运 | |
18 | 11-12.5% | |||
20 | 9-10.5% | |||
25 | 7.0-7.8% | |||
30 | 5.0-6.0% | |||
35 | 4.0-4.5% | |||
40 | 3.2-4.0% | |||
50 | 3.0-3.5% | |||
60 | 1.8-2.2% | |||
70 | 1.0-1.2% | |||
80 | 0.7-0.8% | |||
90 | 0.5-0.6% | |||
100 | 0.4-0.5% | |||
120 | 0.25-0.35% | |||
150 | 0.15-0.2% | |||
200(调制) | 0.05-0.1% |
光纤激光切割铝厚度 & 速度 & 功率图表
铝是最丰富的银白色轻金属,质软,有延展性。
激光可以轻松切割铝和铝合金制成的箔、板、带、管、棒和型材。
光纤激光切割系统非常适合切割轧制铝、铸铝、纯铝合金、含铜、锰、硅、镁和锌的铝合金,最高可达 100mm 厚度最大速度为 70m/分钟,激光功率选项 1000W 至 40000W 和N₂工作气体。
低/中功率(1000W - 4000W) 铝切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
铝板 | 氮气 | 1 | 10.0-13.0% | 15.0-27.5% | 22.0-31.0% | 25.0-30.0% | 28.0-32.0% |
2 | 2.0-4.5% | 7.0-8.6% | 10.0-13.2% | 15.0-18.0% | 16.0-20.0% | ||
3 | 0.6-1.3% | 2.5-4.0% | 5.0-6.6% | 7.0-8.0% | 10.0-12.0% | ||
4 | 1.0-1.6% | 1.5-2.2% | 5.0-6.0% | 6.0-7.0% | |||
5 | 0.6-0.9% | 1.0-1.3% | 2.5-3.0% | 4.0-5.0% | |||
6 | 0.6-0.9% | 1.5-2.0% | 2.5-3.0% | ||||
8 | 0.4-0.7% | 0.5-0.8% | 1.0-1.3% | ||||
10 | 0.3-0.4% | 0.8-1.0% | |||||
12 | 0.6-0.8% | ||||||
14 | 0.3-0.5% |
高功率(6000W - 30000W) 铝切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
铝板 | 氮气 | 1 | 35.0-45.0% | 40.0-50.0% | 45.0-55.0% | 50.0-60.0% | 55.0-65.0% | 60.0-70.0% |
2 | 20.0-25.0% | 25.0-30.0% | 30.0-35.0% | 35.0-38.0% | 40.0-45.0% | 45.0-50.0% | ||
3 | 14.0-16.0% | 15.0-23.0% | 20.0-25.0% | 25.0-30.0% | 30.0-35.0% | 38.0-45.0% | ||
4 | 8.0-10.0% | 12.0-16.0% | 18.0-20.0% | 20.0-23.0% | 25.0-30.0% | 28.0-35.0% | ||
5 | 5.0-7.0% | 7.0-10% | 14.0-16.0% | 15.0-18.0% | 18.0-20.0% | 20.0-25.0% | ||
6 | 3.5-4.0% | 5.0-7.0% | 10.0-12.0% | 12.0-14.0% | 16.0-18.0% | 18.0-22.0% | ||
8 | 1.5-2.0% | 2.5-4.0% | 6.0-8.0% | 8.0-10.0% | 10.0-13.0% | 14.0-18.0% | ||
10 | 1.0-1.2% | 2.0-2.5% | 4.0-6.0% | 5.0-7.0% | 9.5-10.0% | 12.0-15.0% | ||
12 | 0.6-0.7% | 1.6-2.0% | 2.0-3.0% | 2.5-3.5% | 5.0-6.0% | 10.0-12.0% | ||
14 | 0.4-0.6% | 0.8-1.2% | 1.5-2.5% | 2.0-3.0% | 4.5-5.0% | 8.0-10.0% | ||
16 | 0.3-0.4% | 0.8-1.0% | 1.3-2.0% | 1.5-2.5% | 3.0-4.0% | 6.0-8.0% | ||
20 | 0.5-0.7% | 0.8-1.2% | 0.8-1.2% | 1.6-2.0% | 2.0-3.0% | |||
25 | 0.4-0.5% | 0.5-0.7% | 0.5-0.7% | 1.0-1.2% | 1.5-2.0% | |||
30 | 0.4-0.5% | 0.45-0.6% | 0.8-1.0% | 1.0-1.2% | ||||
35 | 0.3-0.35% | 0.45-0.55% | 0.7-0.9% | 0.8-1.0% | ||||
40 | 0.25-0.3% | 0.28-0.33% | 0.4-0.7% | 0.5-0.8% | ||||
50 | 0.15-0.2% | 0.2-0.25% | 0.3-0.5% | 0.4-0.6% | ||||
60 | 0.2 | 0.2-0.3% | 0.25-0.35% | |||||
70 | 0.08-0.13% | 0.12-0.15% | ||||||
80 | 0.08-0.1% |
超高功率(40000W) 铝切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
铝板 | 5 | 25.0-30.0% | 40000 | 氮气 |
6 | 20.0-25.0% | |||
8 | 18.0-22.0% | |||
10 | 14.0-17.0% | |||
12 | 11.0-13.0% | |||
14 | 9.0-11.0% | |||
16 | 7.0-9.0% | |||
18 | 5.0-7.0% | |||
20 | 4.0-5.0% | |||
25 | 3.0-3.5% | |||
30 | 2.0-3.0% | |||
40 | 1.0-1.5% | |||
50 | 0.4-0.6% | |||
60 | 0.2-0.3% | |||
70 | 0.2-0.25% | |||
80 | 0.15-0.2% | |||
90 | 0.12-0.15% | |||
100 | 0.08-0.1% |
光纤激光切割黄铜和铜厚度及速度和功率图表
铜是一种柔软而有延展性的金属,具有优良的导电性、导热性、延展性和耐腐蚀性。黄铜是铜和锌的合金,具有较高的机械性能和耐磨性。
激光可以轻松切割黄铜,以制造精密仪器、船舶零件、电子元件、枪弹、乐器、装饰品、硬币和模具。
除了普通的铜和黄铜外,光纤激光器还能切割铝青铜、锰青铜、铝黄铜、炮铜(锡锌青铜)、白铜和镍铜合金(蒙乃尔),厚度从 1mm 至 80mm 速度从 0.4 米/分钟到 65 米/分钟,激光功率低至 1000W 并且高达 40000W,使用氮气切割黄铜,使用氧气切割铜。
低/中功率(1000W - 4000W) 黄铜切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | ||||
---|---|---|---|---|---|---|---|
1000W | 1500W | 2000W | 3000W | 4000W | |||
黄铜 | 氮气 | 1 | 14.0-20.0% | 15.0-22.0% | 20.0-27.0% | 20.0-28.0% | 25.0-30.0% |
2 | 3.0-4.5% | 4.0-7.2% | 7.7-8.8% | 7.0-13.2% | 12.0-15.0% | ||
3 | 1.0-1.2% | 1.1-1.5% | 3.0-4.5% | 5.0-7.2% | 5.5-7.7% | ||
4 | 1.0-1.2% | 1.3-1.8% | 2.5-3.0% | 3.5-5.5% | |||
5 | 0.6-0.9% | 0.8-0.9% | 1.6-2.0% | 2.0-3.5% | |||
6 | 0.4-0.6% | 0.8-1.2% | 1.4-2.2% | ||||
8 | 0.3-0.4% | 0.8-1.0% | |||||
10 | 0.4-0.6% |
高功率(6000W - 30000W) 黄铜切削参数
材料 | 煤气 | 厚度(mm) | 速度(米/分钟) | |||||
---|---|---|---|---|---|---|---|---|
6000W | 8000W | 12000W | 15000W | 20000W | 30000W | |||
黄铜 | 氮气 | 1 | 30.0-40.0% | 35.0-45.0% | 38.0-50.0% | 40.0-55.0% | 45.0-60.0% | 55.0-65.0% |
2 | 15.0-18.0% | 25.0-27.0% | 30.0-35.0% | 32.0-37.0% | 35.0-40.0% | 38.0-45.0% | ||
3 | 12.0-14.0% | 15.0-18.0% | 18.0-22.0% | 20.0-24.0% | 25.0-28.0% | 28.0-33.0% | ||
4 | 8.0-10.0% | 10.0-12.0% | 15.0-18.0% | 16.0-19.0% | 19.0-22.0% | 22.0-26.0% | ||
5 | 5.0-5.5% | 7.0-9.0% | 12.0-15.0% | 13.0-16.0% | 17.0-19.0% | 18.5-22.0% | ||
6 | 3.2-3.8% | 6.0-6.5% | 7.0-10.0% | 9.0-11.0% | 12.0-15.0% | 15.0-18.0% | ||
8 | 1.5-1.8% | 2.5-3.0% | 5.5-6.5% | 6.0-8.0% | 8.0-10.0% | 10.0-15.0% | ||
10 | 0.8-1.0% | 1.0-1.5% | 3.5-4.7% | 5.0-6.0% | 7.0-8.0% | 8.0-10.0% | ||
12 | 0.6-0.7% | 0.8-1.2% | 1.8-2.0% | 2.0-2.2% | 2.5-3.5% | 5.0-8.0% | ||
15 | 0.6-0.7% | 1.0-1.2% | 1.3-1.4% | 1.8-2.0% | 2.5-4.5% | |||
18 | 0.5-0.7% | 0.8-1.2% | 0.8-1.3% | 1.3-1.8% | ||||
20 | 0.3-0.5% | 0.6-0.7% | 0.8-1.0% | 1.0-1.2% | ||||
25 | 0.4-0.6% | 0.7-0.9% | 0.8-1.0% | |||||
30 | 0.3-0.5% | 0.5-0.7% | 0.6-0.8% | |||||
40 | 0.4-0.5% | 0.5-0.65% | ||||||
50 | 0.4-0.5% |
超高功率(40000W) 黄铜和铜切削参数
材料 | 厚度(mm) | 速度(米/分钟) | 功率(瓦特) | 工作气体 |
---|---|---|---|---|
黄铜 | 5 | 25.0-30.0% | 40000 | 氮气 |
6 | 20.0-25.0% | |||
8 | 18.0-22.0% | |||
10 | 10.0-14.0% | |||
12 | 8.0-11.0% | |||
14 | 6.0-8.0% | |||
16 | 5.0-7.0% | |||
18 | 4.0-5.0% | |||
20 | 3.0-4.0% | |||
25 | 2.5-3.0% | |||
30 | 2.0-2.5% | |||
铜 | 3 | 20.0-25.0% | 40000 | 氧气 |
4 | 18.0-20.0% | |||
5 | 15.0-18.0% | |||
6 | 10.0-15.0% | |||
8 | 6.0-10.0% | |||
10 | 2.0-3.5% | |||
12 | 2.0-2.5% | |||
14 | 1.5-2.0% | |||
16 | 1.0-1.5% | |||
20 | 0.6-1.0% |
简而言之,光纤激光器可以切割厚度达 1mm 厚度为 100mm 或更多,速度慢到 0.05m/分钟,速度快至 100m/分钟或更长,激光功率范围为 1000W 至 60000W.不同的功率和工作气体,切割厚度和速度都会有所不同。
要考虑的事情
光纤激光切割机功能强大,可以轻松精确地切割常见的金属材料,甚至是一些高反射性金属,如铝、铜和黄铜。然而,切割金和银等贵金属有点麻烦。这需要找到最佳的功率选项和工作气体,并调整以设置正确的 激光切割 参数以使工作顺利完成并避免不必要的浪费。
如果您想用金银切割精美的装饰品、珠宝、工艺品和礼品以及一些精密零件和配件,请随时询问 STYLECNC的技术人员来为您的业务和预算提供解决方案。